Smart Manufacturing with IoT & Blockchain

A global automotive manufacturer with 50+ plants worldwide struggled with unplanned downtime, quality control inconsistencies, and lack of transparency in their supply chain. Equipment failures cost $120M annually, while quality issues led to expensive recalls.

We implemented an integrated IoT-blockchain platform with AI predictive maintenance. Sensors monitor equipment health in real-time, AI models predict failures before they occur, and blockchain ensures immutable quality records throughout the manufacturing process.

Reduced unplanned downtime by 73%, prevented $87M in potential equipment failures, and achieved 99.2% quality consistency across all plants. The system now monitors 15,000+ pieces of equipment across the global network.